Ozarks Jeep Thing Club

Public Forums => Fabricators Forum => Topic started by: calebsxj on 09/19/09 - 11:58PM

Title: 8.25 Axle Prep/ Build
Post by: calebsxj on 09/19/09 - 11:58PM
Well i picked up the 8.25 rear axle today thanks to Austin "xj42". Its going to replace my Dana 35.

Been out in the elements so it needed some new paint!
(http://farm4.static.flickr.com/3452/3935935702_777e63926a.jpg) (http://"http://www.flickr.com/photos/cennis/3935935702/")

(http://farm4.static.flickr.com/3459/3935935650_76b410831b.jpg) (http://"http://www.flickr.com/photos/cennis/3935935650/")

(http://farm3.static.flickr.com/2579/3935936008_c020093904.jpg) (http://"http://www.flickr.com/photos/cennis/3935936008/")

Drained the Fluid
(http://farm3.static.flickr.com/2572/3935155049_721248a237.jpg) (http://"http://www.flickr.com/photos/cennis/3935155049/")

Took the carrier out, i plan to install 4.56s
(http://farm4.static.flickr.com/3496/3935155203_07eef32995.jpg) (http://"http://www.flickr.com/photos/cennis/3935155203/")

(http://farm3.static.flickr.com/2553/3935936212_c43577b950.jpg) (http://"http://www.flickr.com/photos/cennis/3935936212/")

With a wire brush and grinder i took it down to bare metal
(http://farm3.static.flickr.com/2642/3935155431_46ce656ca9.jpg) (http://"http://www.flickr.com/photos/cennis/3935155431/")

(http://farm3.static.flickr.com/2422/3935155485_dfb3e96133.jpg) (http://"http://www.flickr.com/photos/cennis/3935155485/")

After alot of grinding i primed the tubes
(http://farm4.static.flickr.com/3456/3935936352_a257e62843.jpg) (http://"http://www.flickr.com/photos/cennis/3935936352/")

Once the pumpkin was cleaned down i primed it
(http://farm3.static.flickr.com/2571/3935936386_5aed35ef13.jpg) (http://"http://www.flickr.com/photos/cennis/3935936386/")

I plan to coat the axle in black paint, once i put a 2nd coat of primer on.
Anybody recommend a good paint for this?
Title: Re: 8.25 Axle Prep/ Build
Post by: Jeeper guy on 09/20/09 - 01:47AM
Rustoleum safety yellow seems to stick the best for 8.25s for some reason... Must be something in the yellow?
Title: Re: 8.25 Axle Prep/ Build
Post by: calebsxj on 09/20/09 - 01:59AM
Yellow?  Haha i don't want an yellow axle, I was thinking black hammered...
Title: Re: 8.25 Axle Prep/ Build
Post by: YJ_Aaron on 09/20/09 - 02:10AM
Seems to be some pink covers rolling around lately!

Make sure you keep track of shims if you remove anything.  Will save you a life time when setting up the axle.
Title: Re: 8.25 Axle Prep/ Build
Post by: calebsxj on 09/20/09 - 02:13AM
Ok thats good info to know!  I have also been labeling everything i have been taking off.  I have not got to the ring and pinion yet.

Been looking at 4ws for Gears, what would you recommend Aaron?  Yukon or Superior?
Title: Re: 8.25 Axle Prep/ Build
Post by: xj42 on 09/20/09 - 02:43AM
Yellow?  Haha i don't want an yellow axle, I was thinking black hammered...

I use hammered black, brush on.  One quart has painted two axles and a variety of other items.  Cheaper than spray cans IMO.

Seems to be some pink covers rolling around lately!

Make sure you keep track of shims if you remove anything.  Will save you a life time when setting up the axle.

Aren't there side adjuster on this axle?  I know the pinion still has shims for depth, and I thought preload was through a crush sleeve?  Correct?



Title: Re: 8.25 Axle Prep/ Build
Post by: calebsxj on 09/20/09 - 02:45AM
Ok ill look into the roll on paint, is it harder to apply around tight areas tho?

I use hammered black, brush on.  One quart has painted two axles and a variety of other items.  Cheaper than spray cans IMO.

Aren't there side adjuster on this axle?  I know the pinion still has shims for depth, and I thought preload was through a crush sleeve?  Correct?




Title: Re: 8.25 Axle Prep/ Build
Post by: xj42 on 09/20/09 - 03:19AM
Ok ill look into the roll on paint, is it harder to apply around tight areas tho?


It can be, but it's not bad.
Title: Re: 8.25 Axle Prep/ Build
Post by: calebsxj on 09/20/09 - 03:20AM
ok kool ill look into that
Title: Re: 8.25 Axle Prep/ Build
Post by: YJ_Aaron on 09/20/09 - 04:57PM
Honestly Yukon or Superior are both good gears.  There are several companies out there to avoid but neither of those is on that list. 

I have done an 8.25 so can't swear how you set pinion preload. 
Title: Re: 8.25 Axle Prep/ Build
Post by: calebsxj on 09/20/09 - 11:05PM
Ok I was leaning towards superior gears. They are cheaper then Yukon, just want something that will last and are quite.
Title: Re: 8.25 Axle Prep/ Build
Post by: YJ_Aaron on 09/21/09 - 12:08AM
They are about the same to be honest in my opinion.  Either setup right will last a long time and be quiet.
Title: Re: 8.25 Axle Prep/ Build
Post by: LoneWolf on 09/21/09 - 12:18AM
Looks good Caleb. You might check into implement paint at one of the farm stores. It's thicker and will cover many imperfections.
Title: Re: 8.25 Axle Prep/ Build
Post by: xj42 on 09/21/09 - 12:36AM
Looks good Caleb. You might check into implement paint at one of the farm stores. It's thicker and will cover many imperfections.

Imperfections?  That thing was pristine when it changed hands.
Title: Re: 8.25 Axle Prep/ Build
Post by: LibertyPatriot on 09/21/09 - 12:38PM
Are you going to show it or wheel it?  Dang, just slap some black paint on there and go.  Gonna get scratched up anyway...
Title: Re: 8.25 Axle Prep/ Build
Post by: calebsxj on 09/21/09 - 12:46PM
I wheel my Rig.  Just need some paint that will hold up, and keep the rust off from the elements.  I know it will be scratched that is what its there for  8)
Title: Re: 8.25 Axle Prep/ Build
Post by: Jeeper guy on 09/21/09 - 02:49PM
Just any black paint will really work.. If you are really concerned about scrating it up just rhino line it or throw some por or similar product on it. Not sure why a hammered paint finish would matter, its an 8.25, if it was a spider trax rearend maybe or something fancy. But just paint it black. Plenty of coats of 99cent rattle can paint will work just fine.
Title: Re: 8.25 Axle Prep/ Build
Post by: calebsxj on 09/21/09 - 02:58PM
Yeah that is what im planing on, I  know its nothing nice but i do want the paint to last keeps it in good shape, and will allow the axle to last longer.
Title: Re: 8.25 Axle Prep/ Build
Post by: LoneWolf on 09/21/09 - 03:28PM
Are you going to show it or wheel it?  Dang, just slap some black paint on there and go.  Gonna get scratched up anyway...

I said implement, not impotent paint. :P  They use it on tractors and farm equipment, because it DOES hold up well; sure you can use regular rattle can paint and it'll be just fine... but you'll be back repainting it much sooner.
Title: Re: 8.25 Axle Prep/ Build
Post by: calebsxj on 09/21/09 - 03:29PM
Haha  :P
Title: Re: 8.25 Axle Prep/ Build
Post by: Jeeper guy on 09/21/09 - 03:48PM
Its not like its gunna rust through the tubes or the pumpkin(atleast not in our lifetime). Just dosent look good. Paint or no paint it operates the same. >:D
Title: Re: 8.25 Axle Prep/ Build
Post by: calebsxj on 09/21/09 - 03:56PM
I know lol

Anyways enough of the paint subject  :107: haha

Im going to order superior gears within the week probably from 4ws.  I need to go up there and talk to them.  Also my 3 link kit should be here tomorrow  8)
Title: Re: 8.25 Axle Prep/ Build
Post by: YJ_Aaron on 09/21/09 - 04:19PM
Come on in, one of us will answer your questions.

Oh and axles can rust pretty bad in just a few years it would seem from my recent experience.
Title: Re: 8.25 Axle Prep/ Build
Post by: calebsxj on 09/21/09 - 04:38PM
Ok, you guys open at 8 or 9 i don't remember?


Title: Re: 8.25 Axle Prep/ Build
Post by: YJ_Aaron on 09/21/09 - 04:53PM
9 but we're usually here earlier.
Title: Re: 8.25 Axle Prep/ Build
Post by: calebsxj on 09/21/09 - 04:58PM
Ok i have to be at work at 9. 
Title: Re: 8.25 Axle Prep/ Build
Post by: calebsxj on 09/29/09 - 12:05AM
Quick Peek, got dark so didn't get much pics... Will tomorrow tho :thumbsup:


(http://farm3.static.flickr.com/2421/3964672026_560389b652.jpg) (http://"http://www.flickr.com/photos/cennis/3964672026/")

(http://farm3.static.flickr.com/2521/3964672202_af732af435.jpg) (http://"http://www.flickr.com/photos/cennis/3964672202/")

(http://farm3.static.flickr.com/2623/3963897627_373f867632.jpg) (http://"http://www.flickr.com/photos/cennis/3963897627/")
Title: Re: 8.25 Axle Prep/ Build
Post by: LoneWolf on 09/29/09 - 12:54PM
alright.. now your cooking with gas! Looks great Caleb. 
Title: Re: 8.25 Axle Prep/ Build
Post by: calebsxj on 09/29/09 - 01:04PM
Thanks Man!  :)  Any pics of your shake down run?
Title: Re: 8.25 Axle Prep/ Build
Post by: LoneWolf on 09/29/09 - 01:21PM
no, it was just me, by myself mostly and then my buddy Ted went up Larry's Hill w/me. I will get pics posted up tonight of the cage though.  :)
Title: Re: 8.25 Axle Prep/ Build
Post by: calebsxj on 09/29/09 - 01:30PM
O ok.  Yeah i need to see pics of that cage it looks good!  8)
Title: Re: 8.25 Axle Prep/ Build
Post by: calebsxj on 10/ 4/09 - 04:04AM
Testing out the 3 Link Flex, ran out of room pallets in the way, but you get the idea...

(http://farm3.static.flickr.com/2633/3979430916_35afe005fc.jpg) (http://"http://www.flickr.com/photos/cennis/3979430916/")

(http://farm3.static.flickr.com/2619/3978667629_7004564365.jpg) (http://"http://www.flickr.com/photos/cennis/3978667629/")

Could have gone further
Title: Re: 8.25 Axle Prep/ Build
Post by: calebsxj on 10/ 4/09 - 04:07AM
Finished painting the rear axle

(http://farm3.static.flickr.com/2472/3978667979_1d443d39b0.jpg) (http://"http://www.flickr.com/photos/cennis/3978667979/")

(http://farm4.static.flickr.com/3439/3978667851_6e701f0da8.jpg) (http://"http://www.flickr.com/photos/cennis/3978667851/")
Title: Re: 8.25 Axle Prep/ Build
Post by: LoneWolf on 10/ 5/09 - 12:16PM
Nice Caleb! Looking good. So I guess we'll be seeing you out wheeling soon?!  :P
Title: Re: 8.25 Axle Prep/ Build
Post by: calebsxj on 10/ 5/09 - 12:21PM
You know it! I haven't been in forever, work as kept me busy this summer.  I plan to go this Saturday tho  8) 

You going to be there this weekend Jimmy?
Title: Re: 8.25 Axle Prep/ Build
Post by: LoneWolf on 10/ 5/09 - 01:16PM
I'm not sure... maybe.
Title: Re: 8.25 Axle Prep/ Build
Post by: Jeeper guy on 10/12/09 - 03:12AM
Caleb you coming out for smorr in the fall with the new rear end?
Title: Re: 8.25 Axle Prep/ Build
Post by: calebsxj on 10/12/09 - 10:17AM
Im hoping to, i still haven't been out to test out the 3 link.  Been busy with work, and im in the process of buying a house  8).  So that takes up alot of funds, and time.